Logo
  • Technical details

Lignite gasification boilers

They are designed for burning brown coal and wood as a substitute fuel (ignition), on the principle of generator gasification using an exhaust fan, which sucks the flue gases from the boiler.

The boiler body is made as a weldment from high-quality steel sheets with a thickness of 3 to 6 mm. It consists of two chambers placed one above the other, the upper one serves as a fuel tank, the lower one as a combustion chamber and an ashtray. Between them is a new, patented rotating grate, which allows perfect gasification of fuel and easy ash removal. In the rear part of the boiler body there is a vertical flue gas duct, equipped with a ignition valve in the upper part. The upper part of the flue is equipped with an exhaust neck for connection to the chimney.

  • Boiler efficiency according to type 85 - 90.4 %

Advantages of ATMOS coal gasification boilers

  • Possibility to burn quality brown coal and wood as a substitute fuel
  • Large fuel tank – long burning time – up to 12 hours, depending on boiler type
  • High efficiency 85,4 to 90,4 % depending on the type – primary and secondary air is preheated to a high temperature
  • Ceramic combustion chamber
  • More environmentally friendly combustion – boiler according to EN 303-5:2012 class 4 and 5, EKODESIGN 2015/1189
  • Exhaust fan – dust-free ash removal, smokeless boiler room
  • Cooling loop against overheating – without the risk of damaging the boiler
  • Automatic shutdown of the boiler after the fuel burns out – flue gas thermostat
  • Convenient ash removal – large space for ash (wood burning – collect 1x/week, – for coal 1x/day)
  • Easy to clean – (C25ST, C32ST, C50S – boilers with tube heat exchanger)
  • Small size and low weight
  • Possibility of choosing a door R / L (right/left) for selected types
  • Possibility of connection without accumulation tank
  • High Quality

Installation

ATMOS wood gasification boilers must be connected with LADDOMAT 22 or a thermoregulation valve (three-way valve controlled by an actuator in case of using electronic control ATMOS ACD 03) to achieve a minimum return water temperature to the boiler of 65 °C. We keep the outlet temperature of the boiler in the range of 80 – 90 °C and set the temperature of the water to the radiators or floor heating on the mixing three-way valve as needed (e.g. 30 – 80 °C).

All boilers are supplied in a basic design with a cooling loop against overheating. We recommend installing a boiler with accumulation tanks, which will reduce fuel consumption and increase heating comfort.

Boiler regulation

Electromechanical regulation – boiler performance is regulated by an air regulating valve controlled by a draft regulator, FR 124 type, which automatically opens or closes the air valve according to the set water outlet temperature (80 – 90 °C). In addition to performance regulation, the draft regulator helps protect the boiler against overheating. Its advantage is a quick ignition and firing up to the required output when the air valve is fully open. The boilers are equipped with a control thermostat on the instrument panel, which controls the exhaust fan according to the set water outlet temperature (80 – 85 °C) and a flue gas thermostat, which is used to shut down the boiler and turn off the exhaust fan after the fuel has burned out. In the case of connecting a boiler with accumulation tanks, the flue gas thermostat also controls the operation of the pump in the boiler circuit. The temperature on the control thermostat should be 5 °C lower than on the FR 124 draft regulator.

In addition, the boilers are equipped with a flue gas thermostat, which is used to turn off the exhaust fan after the fuel has burned out. The boilers operate at a reduced output of up to 70 % of the rated output even without a fan.

 

Panel composition:
Main switch, safety thermostat, thermometer, control thermostat and flue gas thermostat

Electromechanical control is the optimal solution for controlling the operation of the boiler (fan) in a simple way.
The design of the panel with standard regulation is the basic design for all manufactured boilers.

 

 

Equithermal regulation ACD 03

Each boiler can be equipped with a modern touch electronic control ATMOS ACD 03 for controlling the entire heating system depending on the outdoor temperature, room temperature and time. This regulation is able to control the boiler itself with a fan with many other functions.

 

 

Technical details

 

Description of the boiler drawing
1. Boiler body 21. Tube heat exchanger – tube sheet (C25ST, C32ST, C50S)
2. Filling door – upper 22. Draught regulator – HONEYWELL FR124
3. Ashtray door – lower 23. Heat-resistant fitting – front cube
4. Exhaust fan (S) 24. Fan control (boiler) thermostat
5. Heat-resistant fitting – rear cube 25. Door panel – Sibral 
6. Control panel 26. Door seal – cord 18 x 18
7. Safety thermostat 27. Combustion area screen – rear
8. Control flap 28. Waste gas brake – along spherical space (C50S)
9. Grate (segment) 30. Waste gas thermostat
10. Heat-resistant fitting – spherical space 31. Capacitor for exhaust fan – 1μF
11. Grate pipe 32. Cooling loop protecting against overheating
12. Heat-resistant fitting – half-moon 33. Primary air regulation
13. Firing up valve 34. Secondary air regulation
14. Heat-resistant fitting – rear part of spherical space
15. Cleaning lid    
16. Grate lever K – the flue-gas duct neck
17. The rod for firing up flap L – the boiler water outlet
18. Thermometer M – the boiler water inlet
19. Frame shield N – filling valve pipe sleeve
20. Switch with an indicator light P – sleeve for a sensor of the valve which regulates the cooling loop

 

 

Boiler dimensions (mm)
  C15S C18S C20S C25ST C30S C32ST C40S C50S
A 1185 1185 1435 1435 1435 1435 1435 1435
B 658 758 758 758 858 858 958 1117
C 595 675* 675* 675* 675* 675* 675* 675*
D 874 874 1121 1121 1121 1121 1121 1115
E 150/152 150/152 150/152 150/152 150/152 150/152 150/152 150/152
F 65 65 65 65 65 65 65 78
G 210 210 210 210 210 210 210 210
H 933 933 1177 1177 1177 1177 1177 1177
CH 212 212 212 212 212 212 212 212
I 212 212 212 212 212 212 212 212
J 6/4″ 6/4″ 6/4″ 6/4″ 6/4″ 6/4″ 2″ 2″

* the width of the boiler after removing the side hoods is 555 mm

 

Specifications Boiler type
  C15S C18S C20S C25ST C30S C32ST C40S C50S
Boiler heat output kW 16 20 25 25 32 32 40 48
Boiler thermal input  kW 17,7  22,5  29,6  28,1  37,6  36,1   46,8  53
Heating surface m2 1,6 1,8 2,1 2,6 2,6 3,1 3,2 3,5
Fuel shaft volume dm3 (l) 45 60 90 90 110 110 135 135
Feeding hole dimensions  mm 450 x 260 450 x 260 450 x 260 450 x 260 450 x 260 450 x 260 450 x 260 450 x 260
Prescripted chimney draft Pa/mbar 16/0,16 20/0,20 23/0,23 23/0,23 25/0,25 25/0,25 28/0,28 28/0,28
Max. working overpressure of water kPa/bar 250/2,5 250/2,5 250/2,5 250/2,5 250/2,5 250/2,5 250/2,5 250/2,5
Boiler weight kg 273 295 351 379 395 415 434 492
Gas-outlet pipe diameter mm 150/152 150/152 150/152 150/152 150/152 150/152 150/152 150/152
Ingress protection IP 20 20 20 20 20 20 20 20
Electrical power input (auxiliary) W 50 50 50 50 50 50 50 50
Electrical input in standby mode W  0
Ignition mode   manual
Efficiency over the entire performance range % 90,4 88,9 84,5 88,9 85 88,6 85,4 90,5
Boiler class   5 5 4 5 4 5 4 5
Boiler category 1
Operating mode non-condensing
Energy efficiency class   B C C C C C C B
Waste gas temperature at nominal output °C 141,2 169,3 219 164 210 180,5 222 172,5
Waste gas combustion products flow weight at nominal output kg/s 0,010 0,012 0,015 0,016 0,018 0,018 0,022 0,025
Specified fuel (preffered) Brown coal ORECH 1 with a calorific value of 17 – 20 MJ/kg-1
Spare fuel (firing up) Dry wood with a calorific value of 15 – 17 MJ/kg-1, water content 12 – 20 %, diameter 80 – 120 mm
Prescribed wood length mm 250 330 330 330 430 430 530 530
Combustion time at nominal output for coal Hours 4 4 4 4 5 5 5 4
Combustion time at nominal output for wood Hours 2 2 2 2 3 3 3 2
The volume of water in the boiler l 37 45 64 68 70 74 77 95
Boiler hydraulic loss mbar 0,17 0,18 0,20 0,20 0,22 0,22 0,22 0,22
Connecting voltage V/Hz 230/50